Shanghai ENJUE Machinery Equipment Co., Ltd is one of the most experienced manufacturers and suppliers of 20&40’Container Tilter For Loading in China. If you're going to buy custom 20&40’Container Tilter For Loading made in China, welcome to get more information from our factory. For price consultation, contact us.
This20&40' container tilter for unloading is a fixed, dual-size compatible, unloading machine designed specifically for standardized, high-frequency loading processes. Its core purpose is not to provide complex weighing or multi-angle flexible operation, but rather to serve as a high-strength, high-reliability, fully automated connecting hub between the production line and the logistics chain. It aims to solve the problem of unmanned, high-efficiency transfer of large volumes of homogeneous products (such as bagged materials, regular packaging boxes, and pallet units) from the end of the production line to inside containers, representing the ultimate industrial solution for optimizing the "last mile" loading process.
Core Design Philosophy and Technology Overview
This 20&40' container tilter for unloading machine abandons mobility and multi-functional expansion, focusing all design and engineering resources on three core objectives: ultimate reliability, maximum throughput efficiency, and minimum long-term maintenance costs.
Design Philosophy: Modular and robust, simplifying complexity. Utilizing heavy-duty industrial components and a highly standardized control system, it ensures a mean time between failures (MTBF) for continuous 24/7 operation.
Core Metric: Cycle Time. All optimizations to the equipment revolve around reducing the total loading time per container, including the entire process of alignment, locking, flipping, resetting, and unlocking.
Dual-Size Adaptive Frame and Quick Switching System
Structural Body of the 20&40' container tilter for unloading: A heavy-duty welded base and portal frame, secured with anchor bolts, provide sway-free, rigid support for a fully loaded 40-foot container. Key load-bearing points are optimized using finite element analysis (FEA), resulting in a safety factor far exceeding standards.
Adaptive Locking System: The core innovation lies in a fully automated identification and switching mechanism.
When the container truck reverses, triggering guide rollers and distance sensors, the system automatically determines whether a 20-foot or 40-foot container is entering.
All locks are equipped with dual-channel pressure sensors. The system only allows the next action after all lock cylinders have confirmed that the preset locking tonnage has been reached, ensuring inherent safety.
Process Integration Control System
Control Core: Based on a highly reliable PLC, with simple and robust logic.
Standardized Interfaces:
Input: Receives "Unloading Ready" signals from upstream production lines (such as packaging and sorting lines), or "License Plate Number/Container Number" instructions from the warehouse management system.
Output: After container unloading is complete, it sends a "Container Full, Ready to Depart" signal to the conveyor line or AGV system and reports the operation completion status to the host computer.
Main Tech Specifications of the 20&40'container tilter for unloading
| Item | Parameters |
|---|---|
| Suitable Container | 20&40'International Standard Containers |
| Maximum Payload | 30T |
| Single Cycle Time | ≤ 120S(From alignment to reset and unlock (full load)) |
| Size Switching Time 2 | ≤ 15S(Fully automatic) |
| Total Driving Power | 37 kW(380V/50Hz) |
| Positioning Accuracy | ±0.5° |
| Control Method | Fully automatic/single cycle/manual |
| Security protection | Safety laser scanning (Type 3), mechanical hard limit, emergency release |
Typical Application Scenarios of 20&40 Container Tilter for loading (Core Differences from Weighing Equipment)
Fertilizer/Grain Packaging Line End: Bagged products are conveyed directly into inclined containers via conveyor belts, achieving seamless transfer and neat stacking.
Beverage/Food Industry: Whole pallets of bottled water, canned goods, etc., are pushed directly into containers through roller conveyors, maximizing space utilization.
Building Materials Industry: Bagged cement, putty powder, etc., are loaded directly from the packaging machine outlet onto trucks.
E-commerce Logistics Consolidation Centers: Standard courier boxes are sorted and then batch-loaded directionally into designated containers.
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