Shanghai ENJUE Machinery Equipment Co., Ltd is one of the most experienced manufacturers and suppliers of mobile ship loader conveyor in China. If you're going to buy custom mobile ship loader conveyor made in China, welcome to get more information from our factory. For price consultation, contact us.
ENJUE high-efficiency, durable mobile ship loader conveyor is specifically designed for continuous loading operations at bulk cargo ports. Its core function is to safely, efficiently, and controllably load bulk materials supplied from the terminal yard or conveyor system into the holds of bulk carriers at their berths via a boom-belt conveyor system. The equipment is designed in strict accordance with the buyer's technical specifications and relevant international standards, ensuring reliable performance, long service life, and all-weather operational requirements.
Core Design Commitments of our Mobile Shiploader Conveyor
Design Life and Operating Procedures: The mobile ship loader conveyor is designed for a service life exceeding 20 years, capable of withstanding harsh operating conditions of 24/7 continuous operation, and possesses a true heavy-duty, continuous work rating.
Design Basis: The overall design will fully comply with the Buyer's Technical Specifications, the specifications outlined in this document, and the specific requirements of Appendix 8 - Data Sheet.
Design Principles: Emphasis is placed on component standardization to reduce spare parts inventory. Products from approved, high-quality sub-suppliers will be used, and in non-specified circumstances, mature standard parts from the Seller will be used (subject to Buyer's approval). A complete set of installation, commissioning, and maintenance tools will be provided.
Tech data sheet of the mobile ship loader conveyor for reference
| Item | Deatils | Remark |
|---|---|---|
| Device Model | SL300-00 | |
| Design Capacity | 300 - 500tph | For ilmenite materials |
| Handling Materials | Ilmenite, clinker, iron ore | |
| Material particle size | 0 ~ 220 mm | |
| Horizontal conveying length | 42 ~ 55 m | It can cover different ship types and cabins. |
| Boom Height | 1.0 m | |
| Belt Conveyor Width | To be determined | accommodate various ship types and cabin configurations |
| Belt Conveyor Speed | 2.0 m/s | |
| Maximum Walking Speed of Equipment | 2.4 km/h | |
| Working Environment Temperature | -30°C ~ +60°C | Adaptable to a wide temperature range |
| Total Power | 300 kw | |
| Full Load Operating Power | 450 kw | |
| Maximum Starting Power | 500 kw | |
| Rated Power of Power Unit | 485 kw | |
| Required Power Supply | Determined based on the final design | |
| Total Weight of the Mobile Ship Loader Conveyor | ~280 ton |
Key Mechanical System Design and Characteristics
General Mechanical Design
Bearing Life Standards: All non-idler bearings are designed and selected based on the minimum ABMA L-10 life standard of 100,000 hours, and idler bearings are selected based on 200,000 hours. Calculations are based on the maximum speed and radial load under rated motor power.
Component Selection: Refer to Appendix 4 - Recommended Subcontractor List for major component manufacturers.
Professional Conveying System Design
Capacity and Power Calculations: The mobile ship loader conveyor's conveying capacity, power calculations, and component selection for all belt conveyors are based on the latest international standards to ensure scientific accuracy.
Spillage Prevention Design: Belt conveyors are designed with a load rate not exceeding 70% at the lowest material density for the selected bandwidth, minimizing material spillage.
Belt Protection Design
The transition section of the belt conveyor from trough to parallel (or vice versa) is designed strictly according to the recommended dimensions to prevent wear and damage to the belt edges.
The concave arc section's radius of curvature ensures the belt won't detach from the idlers under the most severe conditions (such as fully loaded entry into a curve during acceleration). That belt tension remains within a safe range.
The convex arc section design ensures the idlers are not overloaded and that belt tension is controllable.
Horizontal curve design: Optimized horizontal curve design minimizes belt misalignment under all operating conditions.
Advanced Self-Correction and Safety System
The belt conveyor system is designed with intelligent self-correction functionality, operating normally without relying on mechanical lateral limit devices. Lateral anti-deviation vertical rollers are only installed to prevent abnormal misalignment, significantly reducing belt edge wear and extending service life.
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